Assessor Resource

AURVTG001
Repair laminated glass windscreens

Assessment tool

Version 1.0
Issue Date: May 2024


This unit describes the performance outcomes required to repair chipped or cracked laminated glass windscreens. It involves preparing for the task, selecting and using specialist tools and equipment, cleaning and removing moisture from chipped or cracked laminated glass windscreens, injecting resin into chip or crack, finishing repair work to industry standard, and completing workplace processes and documentation.

It applies to those working in the automotive glazing service and repair industry.

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair laminated glass windscreen

1.1 Job requirements are determined from workplace instructions

1.2 Size of chip or crack is identified and checked against industry repair standards to determine compliance requirements

1.3 Repair method is interpreted from glass repair system specifications and materials are checked for quality

1.4 Work is planned to minimise waste and use time efficiently

1.5 Vehicle is inspected to ensure there is no prior damage and that all related accessories are operating correctly

1.6 Required glass repair chemicals and their safety data sheets (SDS) are sourced and interpreted

1.7 Hazards associated with the work are identified and risks are managed

1.8 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

1.9 Vehicle is protected and safely located according to workplace procedures

2. Repair chipped and cracked laminated glass

2.1 Repair process for chipped or cracked glass is followed according to glass repair system specifications, workplace procedures, industry standards, and safety and environmental requirements

2.2 Glass surface is finished according to glass repair system specifications and SDS

2.3 Repair is completed without causing damage to vehicle or components

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations, related accessories are operating correctly, and vehicle is presented ready for use

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair three different laminated glass windscreens, including:

one chipped windscreen

one cracked windscreen.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing laminated glass windscreens, including procedures for:

selecting and using personal protective equipment (PPE)

using glass repair systems

using safety data sheets (SDS) when working with chemicals and resins

material handling and storage

environmental requirements, including procedures for trapping, storing and disposing of waste chemicals, resins and materials

location and content of SDS relating to repair chemicals and resins

requirements of:

AS/NZS 2366.1 Windscreen repairs - Repair procedures

AS/NZS 2366.2 Windscreen repairs - Repair systems

laminated glass repair systems and procedures for:

identifying types and use of laminated glass repair resins

opening windscreen chip or crack

cleaning repair area

removing moisture from laminated glass

removing air from repair area using a vacuum tool

pressure injection of repair resin

ensuring capillary action

finishing glass surfaces

procedures for protecting vehicle systems and components during repair work

pre- and post-inspection procedures for laminated glass windscreen repairs.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of task.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the laminated glass windscreens that they have repaired, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive glazing workplace, off-site workplace location or simulated workplace

workplace instructions

SDS for repair chemicals and resins

PPE required to repair laminated glass

AS/NZS 2366.1 Windscreen repairs - Repair procedures

AS/NZS 2366.2 Windscreen repairs - Repair systems

glass repair resins and materials

three different laminated glass windscreens as specified in the performance evidence requiring repair

vehicle protection equipment

cleaning products

tools, specialist equipment and materials appropriate for repairing laminated glass.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair laminated glass windscreen

1.1 Job requirements are determined from workplace instructions

1.2 Size of chip or crack is identified and checked against industry repair standards to determine compliance requirements

1.3 Repair method is interpreted from glass repair system specifications and materials are checked for quality

1.4 Work is planned to minimise waste and use time efficiently

1.5 Vehicle is inspected to ensure there is no prior damage and that all related accessories are operating correctly

1.6 Required glass repair chemicals and their safety data sheets (SDS) are sourced and interpreted

1.7 Hazards associated with the work are identified and risks are managed

1.8 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

1.9 Vehicle is protected and safely located according to workplace procedures

2. Repair chipped and cracked laminated glass

2.1 Repair process for chipped or cracked glass is followed according to glass repair system specifications, workplace procedures, industry standards, and safety and environmental requirements

2.2 Glass surface is finished according to glass repair system specifications and SDS

2.3 Repair is completed without causing damage to vehicle or components

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations, related accessories are operating correctly, and vehicle is presented ready for use

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Industry repair standards must include:

AS/NZS 2366.1 Windscreen repairs - Repair procedures

AS/NZS 2366.2 Windscreen repairs - Repair systems.

Materials must include:

repair resins

vehicle protection covers

glass cleaning and polishing materials.

Tools and equipment must include:

specialised tools for the repair of laminated glass.

Process for repairing chipped or cracked glass must include:

opening windscreen chip or crack to allow access for the repair resin

cleaning repair area and removing moisture from laminated glass

removing air from repair area using a vacuum tool

injecting repair resin into chip or crack at pressure to ensure capillary action takes place.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

using glass repair systems

using SDS when working with chemicals and resins

material handling and storage

environmental requirements, including procedures for trapping, storing and disposing of waste chemicals, resins and materials.

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair three different laminated glass windscreens, including:

one chipped windscreen

one cracked windscreen.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing laminated glass windscreens, including procedures for:

selecting and using personal protective equipment (PPE)

using glass repair systems

using safety data sheets (SDS) when working with chemicals and resins

material handling and storage

environmental requirements, including procedures for trapping, storing and disposing of waste chemicals, resins and materials

location and content of SDS relating to repair chemicals and resins

requirements of:

AS/NZS 2366.1 Windscreen repairs - Repair procedures

AS/NZS 2366.2 Windscreen repairs - Repair systems

laminated glass repair systems and procedures for:

identifying types and use of laminated glass repair resins

opening windscreen chip or crack

cleaning repair area

removing moisture from laminated glass

removing air from repair area using a vacuum tool

pressure injection of repair resin

ensuring capillary action

finishing glass surfaces

procedures for protecting vehicle systems and components during repair work

pre- and post-inspection procedures for laminated glass windscreen repairs.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of task.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the laminated glass windscreens that they have repaired, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive glazing workplace, off-site workplace location or simulated workplace

workplace instructions

SDS for repair chemicals and resins

PPE required to repair laminated glass

AS/NZS 2366.1 Windscreen repairs - Repair procedures

AS/NZS 2366.2 Windscreen repairs - Repair systems

glass repair resins and materials

three different laminated glass windscreens as specified in the performance evidence requiring repair

vehicle protection equipment

cleaning products

tools, specialist equipment and materials appropriate for repairing laminated glass.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Size of chip or crack is identified and checked against industry repair standards to determine compliance requirements 
Repair method is interpreted from glass repair system specifications and materials are checked for quality 
Work is planned to minimise waste and use time efficiently 
Vehicle is inspected to ensure there is no prior damage and that all related accessories are operating correctly 
Required glass repair chemicals and their safety data sheets (SDS) are sourced and interpreted 
Hazards associated with the work are identified and risks are managed 
Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability 
Vehicle is protected and safely located according to workplace procedures 
Repair process for chipped or cracked glass is followed according to glass repair system specifications, workplace procedures, industry standards, and safety and environmental requirements 
Glass surface is finished according to glass repair system specifications and SDS 
Repair is completed without causing damage to vehicle or components 
Final inspection is made to ensure work meets workplace expectations, related accessories are operating correctly, and vehicle is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Size of chip or crack is identified and checked against industry repair standards to determine compliance requirements 
Repair method is interpreted from glass repair system specifications and materials are checked for quality 
Work is planned to minimise waste and use time efficiently 
Vehicle is inspected to ensure there is no prior damage and that all related accessories are operating correctly 
Required glass repair chemicals and their safety data sheets (SDS) are sourced and interpreted 
Hazards associated with the work are identified and risks are managed 
Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability 
Vehicle is protected and safely located according to workplace procedures 
Repair process for chipped or cracked glass is followed according to glass repair system specifications, workplace procedures, industry standards, and safety and environmental requirements 
Glass surface is finished according to glass repair system specifications and SDS 
Repair is completed without causing damage to vehicle or components 
Final inspection is made to ensure work meets workplace expectations, related accessories are operating correctly, and vehicle is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURVTG001 - Repair laminated glass windscreens
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURVTG001 - Repair laminated glass windscreens

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: